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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. The photo below represents part of the overhead piping for a reactor with a 90 psig maximum allowable working pressure (MAWP). Which of the following statements are correct? (select all that apply)

A) The combination of rupture disc and relief valve is an acceptable overpressure protection configuration
B) A drain valve between the rupture disc and relief valve can compromise overpressure protection
C) The pressure gauge shown can be used to verify that the relief device is set correctly
D) A rupture disc installed upstream of a relief valve can protect the valve from corrosion and fouling

2. A Management of Change work process includes: (select all that apply)

A) Approval requirements
B) A review of Safe work practices
C) Written procedure
D) A review of impact on process safety

3. The following groups may provide information required for the Process Knowledge Management element (select all that apply)

A) Corporate research and development function
B) Local emergency responders
C) Process equipment vendors
D) External engineering firms

4. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) The system is operating normally under transient conditions
B) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
C) No hazard exists because the relief valve will always protect the system
D) The pressure gauge is faulty and can be ignored

5. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)

A) Safe Work Practices
B) Management Review and Continuous Improvement
C) Contractor Management
D) Measurement and Metrics
E) Emergency Management
F) Auditing

Solutions: